Process Control Systems
for Forming Machines

ProcessMonitoring via PC with Touch Screen
BRANKAMP GT

A new generation of process terminals. BRANKAMP has designed its universal process terminal based on state-of-the-art PC technology . The BRANKAMP GT  is the first  of a new generation of process monitoring systems for stamping, cold forming and cutting machines. A universal system for all production machines, the GT supports all process programs: on-line process display, automatic stop recording, dynamic envelope curve, error message, stop code memory, shift protocol, trend, counter and more.

• Touch Screen
• Color
• Macro
• Open Interface
• Multitasking
• Online process control

  Touch Screen
  Easy-to-use touch screen is more robust and easier to clean than conventional keyboards.
  Color
  Colored templates display data more clearly, particularly when viewing curves. A template button selects one of three template styles: classic, elegant and contemporary.
  Macro
  The GT display may be enlarged by more than 200 percent by its zoom function.
  Interface
  BRANKAMP designed the GT with an open interface for networking and remote diagnosis via a modem.
  Multi-task
  The GT software is compatible with Windows 95 and NT and supports integration of CAD drawings, quality control and shop floor data.
  

Of course, users may install other Windows-based software as well.

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Machine Protection for all Production Machines
BRANKAMP 100

BRANKAMP 100 the automatic tool and machine protection for all production machines.

• Immediate machine stop in case of limit exceeding
• Four adjustable limits
• Display of process errors
• Precise counting of parts
• Connectable to shop floor data collection system
• Easy setting of machine and tool
• Simple sensor installation
• Good for retrofitting any kind of machine
• Modular retrofitting
• The unit is conform to CE guideline and is especially designed for hard industrial environment

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BRANKAMP PK 4U

ProcessMonitoring System for massive forming and sheet metal processing

• Measuring device for multi-sensory monitoring of analog (1-6) and digital sensors (1-16) e.g. force, acoustics, travel, advance, eject
• Duomatic or Quattromatic envelope curve technology to achieve the best monitoring results
• New Systomatic function for refined recognition of systematic (persistent) process deterioration
• Autopilot function for automatic setting of monitoring limits (option)
• Angle-dependent data recording for improved signal recording and advance/eject monitoring (option)
• 1-6 programmable integrated load amps for simple Plug and Play installation
• Flexible, programmable interface for controlling machines (stop, sort, dose, soft stop, conveyor belt control, ghost shift etc.)
• Flexible assembly options and simple, easy-to-use device controls via dial and keys.

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BRANKAMP PK 550

Machine-, tool- and quality- control for all forming presses and thread rolling machines

• Dynamic envelope curve program with sequential adaption guarantees high precision control
• Cracks and chips on tools are reliably identified by Acoustic Emission with EWS counters and BD limits
• ASR-function increases the machine capability
• At-a-glance process display on the multifunctional 6,5” Color-LCD
• Online support for users by modem connection
• Production data collection

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BRANKAMP PK 4000

ProcessMonitoring on presses, stamping machines and thread rollers

• Multisensor measuring instrument for a wide variety of analog and digital sensors
• ProfilOptimizer with Adapt-Function for excellent results and an easy-to-use handling
• High-capacity Early-Warning-System (option)
• Quattromatic envelope curve technology for highest quality demands (option)
• Very easy-to-use display, via frontally-located controls for a brilliant colour graphics display
• Easy-to-use and simple installation due to Plug and Play function
• Attractive price/performance relationship
• All important functions, like maximal force and trend monitoring, order counter and ghost shift counter, display of stroke rating and of process quality factors, naturally come as standard

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BRANKAMP PK 5000

ProcessMonitoring on presses, stamping machines and thread rollers

• Multi-sensor measuring instrument designed for various analog and digital sensors
• A clearly arranged multichannel display on a brilliant Colour Display permits a good look into the process
• Large tool data base to store reference curves to optimize set-up times
• Comprehensive report of machine stops for a precise analysis of stop reasons and trouble zones
• Quattromatic envelope curve function for highest quality demands (option)
• Detailed TeleMonitoring on the management screen, in the forman office, in the tool room or for set-up help via Ethernet and PK Factory Link Software
• High-capacity Early-Warning-System
• ProfilOptimizer with Adapt Function for excellent monitoring results and an easy operation of the unit
• Intelligent Auto Pilot makes the handling of the unit very easy
• Networking capability under Ethernet TCP/IP networks (option)

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BRANKAMP PK 6000

ProcessMonitoring on presses, stamping machines and thread rollers

• Easiest operation of equipment on a brilliant, largesize 12” Easy Touch screen
• Intelligent Auto-Pilot function makes the handling of the unit very easy
• Quattromatic envelope curve function for highest quality demands
• Large tool data base to store reference curves to optimize set-up times
• Comprehensive report of machine stops for a precise analysis of stop reasons and trouble zones
• Detailed TeleMonitoring on the management screen, in the forman office, in the tool room or for set-up help via Ethernet and PK Factory Link Software
• High-capacity Early Warning System
• Detailed fault analysis system with high-capacity data base
• Sitemap showing all features at-a-glance
• Favourite Keys for highly frequented features
• Networking capacity under Ethernet TCP/IP networks
• Maximum operational reliability due to latest Windows Embedded NT operating system

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Multi Sensor Technology

	Turning, grinding, drilling, milling, turn broaching, whirling, drawing, cutting, stamping, forming, clinching ... ...the demands on sensors are as numerous as the application in metal processing. BRANKAMP offers sensors for any kind of operation. To get a better look into the process multiple sensors of different types can be used. Our units are able to process all sensor signals in parallel. This is BRANKAMP multi-sensor technology, part of BOMA (BRANKAMP OPEN MODULAR ARCHITECTURE). In other words: All sensors fit to all units, all sensors can be combined with any other sensor. Sensor installation is now simple.
					Micro sensor Measures the strains on the surface of the machine body
					BRANKAMP Power Sensor [BPS] Measures the power of motors on machine tools
					Acoustic Emission Sensor [AE] Measures high frequency noises
					Vario sensor Measures the force within a borehole
					Piezoelectric sensor [PDA] Measures the strains on the surface of the machine body
					Magnetic Inductive Sensor [MIS] Measuring on the machine structure
					One/Three- Component-quartz [3C quartz] Measures the lateral force flow
					One- or Three-component-quartz sensor with integrated rapid changer